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Air bags have been used in vehicle suspension systems since as early as the 1940’s and continue to be used in vehicles ranging from Lincoln cars and trucks to school buses, semi-trucks, and freight trains.

A great amount of questions about air bags revolve around “what if the bag blows up?” Too many faulty, uneducated installations, sub-standard parts and incorrect operation have created this falsehood. There is no reason why an air bag suspension system can't last the life of the vehicle. To build a dependable system that lasts is neither hard nor expensive. There are several rules that need to be followed:

  • The air bag cannot rub on anything (including itself).
  • Do not over extend the air bag (hang weight on it).
  • Do not over pressurize the air bag (some take 100 psi max, others as high as 800psi!).
  • Do not over compress the bag (smash it between anything).
  • Use a bag with the correct capacity for the job (a freight train bag won't do well on a S-10 no matter how cheap it is and vise-versa).
  • The air compressor duty cycle (time it can be on per hour) needs to be matched to the tank size and it’s intended use (just putting a huge tank in won't make it faster at all).
  • The air compressor output pressure must be below the lowest rated part in the system, including itself (cranking up the pressure won't make it faster either).
  • The air solenoids need dry, clean air to function properly. Water separators and filters are mandatory for longevity of the system.
  • As true with any other system all lines and wires need to be ran away from heat and abrasion sources.
  • Regular inspection will easily head off any potential unseen problems (just like checking your tires for pressure or nails).

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